Manager – Mechanical

Full Time 1 day ago Lusaka, Lusaka

Employment Information

1. JOB PURPOSE:

To lead the mechanical engineering division, ensuring the mechanical integrity and optimal performance of all static and rotating equipment across the plant. The Manager-Mechanical is responsible for the execution of the preventive/predictive maintenance schedules, troubleshooting critical breakdowns, managing mechanical workshops, and ensuring the reliability of utilities (Boilers, Compressors, Pumps, and Piping).

2. KEY RESPONSIBILITIES:

Maintenance Execution: Plan, schedule, and supervise daily mechanical maintenance activities (corrective, preventive, and predictive) to minimize downtime. Manage the execution of major mechanical overhauls and Turnaround (TAR) scopes.

Reliability Improvement: Lead Failure Mode and Effects Analysis (FMEA) and Root Cause Analysis (RCA) for major mechanical failures. Implement corrective actions to improve MTBF.

Spare Parts Management: Oversee the inventory of critical mechanical spares (pumps, seals, bearings, valves) to optimize stock levels while ensuring high availability for emergency repairs.

Workshop Operations: Manage the internal machine shop, welding bays, and fabrication facilities. Ensure the quality of in-house repairs and refurbishments.

Technical Support: Provide expert technical support to the operations team for troubleshooting complex mechanical issues (vibration analysis, alignment, thermography).

Contractor Management: Supervise third-party mechanical contractors during major shutdowns or specialized repair work (e.g., turbine servicing, pipeline welding), ensuring adherence to safety permits and quality standards.

HSE Compliance: Enforce strict adherence to the Permit to Work (PTW) system, Lock-Out-Tag-Out (LOTO), and safe lifting practices within the mechanical department.

Team Supervision: Manage a team of Mechanical Supervisors, Technicians, and Planners. Allocate daily workloads and conduct on-the-job training to upskill the team.

3. QUALIFICATIONS & EXPERIENCE:

Education: Bachelor’s Degree in Mechanical Engineering (Master’s in Mechanical/Power Engineering is a plus).

Experience: 12–15 years of experience in maintenance and mechanical engineering within a continuous process industry. Must have at least 5 years of supervisory/management experience leading a shift or discipline team.

Certifications: NDT Level II/III certifications, Vibration Analysis (ISO Category II/III), or relevant condition-monitoring certifications are mandatory.

4. COMPETENCIES:

In-depth knowledge of ASME/API/ANSI standards for piping and pressure vessels.

Expert-level knowledge of rotating equipment (Centrifugal Compressors, Gearboxes, Large Pumps) and static equipment (Heat Exchangers, Columns).

Proficiency in CMMS (e.g., SAP PM Module) and Microsoft Project.

Strong problem-solving skills and a hands-on approach to shop-floor management.

Excellent communication skills to bridge the gap between strategic goals and technical execution.

Responsibilities

  • Plan, schedule, and supervise daily mechanical maintenance activities (corrective, preventive, and predictive) to minimize downtime.
  • Manage the execution of major mechanical overhauls and Turnaround (TAR) scopes.
  • Lead Failure Mode and Effects Analysis (FMEA) and Root Cause Analysis (RCA) for major mechanical failures.
  • Implement corrective actions to improve MTBF.
  • Oversee the inventory of critical mechanical spares (pumps, seals, bearings, valves) to optimize stock levels while ensuring high availability for emergency repairs.
  • Manage the internal machine shop, welding bays, and fabrication facilities.
  • Ensure the quality of in-house repairs and refurbishments.
  • Provide expert technical support to the operations team for troubleshooting complex mechanical issues (vibration analysis, alignment, thermography).
  • Supervise third-party mechanical contractors during major shutdowns or specialized repair work (e.g., turbine servicing, pipeline welding), ensuring adherence to safety permits and quality standards.
  • Enforce strict adherence to the Permit to Work (PTW) system, Lock-Out-Tag-Out (LOTO), and safe lifting practices within the mechanical department.
  • Manage a team of Mechanical Supervisors, Technicians, and Planners.
  • Allocate daily workloads and conduct on-the-job training to upskill the team.

Skills

  • In-depth knowledge of ASME/API/ANSI standards for piping and pressure vessels.
  • Expert-level knowledge of rotating equipment (Centrifugal Compressors, Gearboxes, Large Pumps) and static equipment (Heat Exchangers, Columns).
  • Proficiency in CMMS (e.g., SAP PM Module) and Microsoft Project.
  • Strong problem-solving skills and a hands-on approach to shop-floor management.
  • Excellent communication skills to bridge the gap between strategic goals and technical execution.

Qualifications

  • Bachelor’s Degree in Mechanical Engineering (Master’s in Mechanical/Power Engineering is a plus).
  • 12–15 years of experience in maintenance and mechanical engineering within a continuous process industry.
  • At least 5 years of supervisory/management experience leading a shift or discipline team.
  • NDT Level II/III certifications, Vibration Analysis (ISO Category II/III), or relevant condition-monitoring certifications are mandatory.

How to Apply

Job application procedure
Interested in applying for this job? Click here to submit your application now.

Qualified candidates are required to submit a Cover Letter and Curriculum Vitae (CV) combined into a single document.

The subject line of the mail should read:

Manager Electrical (HOD) – (Fullname of applicant).

Applicants must strictly follow these instructions.

Applications must be submitted no later than 7th August 2026 at 17:00 hrs

Applications will be reviewed on a rolling basis.

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